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Samurai Appliance Repair Man's Blog



How to test and replace the ADC "Jazz" circuit board in Maytag and Amana refrigerators

Posted by Samurai Appliance Repair Man, in Repair Videos, Refrigerator Repair 24 May 2013 · 72 views
maytag, amana, jazz, adc and 1 more...
The "Jazz" control board is what Whirlpool (makers of Amana and Maytag appliances) calls the Adaptive Defrost Control (ADC) board used in some models of french door and bottom-mount Maytag and Amana refrigerators. You can identify the Jazz control board by the two, single-digit digital displays for the freezer and fresh food temperature adjustment that are located at the top of the fresh food compartment.

These Jazz boards fail pretty frequently. The two most common failure modes on these boards are

1) Failure to initiate defrost and

2) Failure to stop the compressor during defrost.

In both cases, the evaporator frosts up so much that air can't flow through it anymore. When I get the call, the typical complaint is that the freezer temperatures are fine but the fresh food compartment (the beer compartment) is not cold enough.

Troubleshooting these Jazz boards is pretty straightforward. Put the unit into forced defrost mode and see if the defrost heating element in the freezer heats up. You can tell this in a number of ways:

- feel the heating element (carefully!) if you can reach it
- listen for sizzling as the frost melts off the evaporator and hits the hot element
- measure current or wattage change (should increase)-- a Kill-A-Watt meter makes this quick and easy to do.

The compressor should shut off during defrost. If you still hear it running, then you don't need to do any further troubleshooting because you know the Jazz board is bad and you can go ahead and replace it.

If the defrost heater does not get hot in forced defrost mode, then you need to disassemble the freezer and check continuity of the defrost limiter and defrost heater. But, I gotta tell ya, in these units I replace far more Jazz boards than I do defrost limiters. And I don't think I've ever had to replace a defrost heater in one of these models.

So, how do you put the Jazz control board into forced defrost mode? I thought you'd never ask! The tech sheet behind the toe grill has instructions like this:

Posted Image



But lots of people have trouble following the instructions on the tech sheet so it may help if you watch me do it:



As far as replacing the Jazz board, there are a couple techniques out there. First thing is to remove the light cover (the clear plastic part over the lights behind the control panel). It just slides back and off. That's the easy part.

One way to get at the Jazz board is to remove the entire control housing, like ahso:

Posted Image

The other method, and my preferred method, is to just unclip the Jazz board housing, letting it swing down, but leaving the rest of the control housing intact, like ahso:

Posted Image





The replacement Jazz board comes with an instruction sheet. Read this carefully because you have to program the Jazz board according to the program code on the model number sticker inside the beer compartment.

You can buy the replacement Jazz board here with a one-year, no-hassle return policy: http://www.repaircli...2784415/1541423



Acknowledgments:

Special thanks to Brother Strathy for the beautious and informative diagram markups.


Troubleshooting technique for checking the MCU in a Whirlpool Duet Sport washer

Posted by Samurai Appliance Repair Man, in Washing Machine Repair 23 May 2013 · 127 views
Whirlpool, Duet Sport, MCU and 3 more...
If you're dealing with a Whirlpool Duet Sport front load washer (also sold under the Maytag and Kenmore brands) that just beeps when you press the start button but doesn't lock the door or run, it can be tricky to figure what the problem is. The prime suspects are: CCU (central control unit), MCU (motor control unit), and the door latch assembly. Academy Fellow Trying to help offers this tip for checking the MCU to determine whether it's the cause of the problem or not. If it checks good, you have two other suspects to test but at least you've eliminated one of them! OTOH, if the MCU tests bad, you can buy the replacement MCU here with a one year, no-hassle return policy, look up your exact board by the model number of your washer.

Yes, there is a 3 wire blue harness that runs from the CCU (Central Control Unit) to the MCU (Motor Control Unit) I believe it is the M3 connector. Unplug that connector at either end and let it hang. Now hit start, if the unit locks the door and acts like it is going to take off on it's little merry way, you have a bad motor control board. Chances are with this disconected after a minute or so a code will pop, but you will already have your answer. At the moment of start the CCU looks for two signals, door lock and motor control. If it does not see what it likes it tripple beeps. Removing the harness eliminates the bad signal. It will lock the door now and sit there looking for the MCU signal. No signal is better than a bad signal! Make sure you ohm your motor to verify it is not shorted and the source of the blown board though!


Here's the MCU test technique illustrated:

Posted Image


and Brother PDuff shares this old tech tip for checking the CCU:

Old tech trick for checking CCU's was to unplug unit and plug back in.  If you hear a click from the CCU then the CCU was usually ok.  But I think these new CCU's are onto that trick.  Still researching that switch at access panel.  I don't know if it would cause a problem but it has attracted my attention.  Will advise.



Source: maytag front load washer (whirlpool) doesnt start just beeps


Wire harness madness to watch out for when replacing the evaporator fan in Kitchenaid built-in refrigerators

Posted by Samurai Appliance Repair Man, in Refrigerator Repair 22 May 2013 · 131 views
kitchenaid, refrigerator and 3 more...
This Public Service Announcement is brought to today by Brother fixyourboard of Fixyourboard.com fame, providing fast, expert rebuild and repair of NLA circuit boards:

After replacing evaporator fan and having the main board rebuilt ... the new fan wouldn't run. Well it turns out that the new fan comes with a new wire harness BUT it only applies to certain models. It swaps some wires around and if you install it on the wrong model the evaporator fan doesn't get power!!! It looks just like the orignal (unless you look closely at the pinout). It seems the fan doesn't ship with the WP instruction sheet. Fan p/n 8201589, board p/n 2252159 and brothers, jumper harness p/n 2221077.

This has got to have caused a lot of head bangin' ! ??

Here's the instruction sheet. Sorry it's a png. Site didn't let me attach the pdf.

[attachment=7201:8201590.png]



Here's the link to the PDF of the evaporator fan motor installation instructions:  http://appliantology...n-instructions/



Source: KSSS42FK KA Built In Evap Fan not running after board/fan replacement


A cautionary PSA for Grasshoppers undertaking microwave oven repair

Posted by Samurai Appliance Repair Man, in Microwave Oven, Humor 14 May 2013 · 281 views
microwave
This Public Service Announcement is brought to you by Brother PDuff:

I'm reminded of one time, a fellow tech and myself were at the shop.  He was working on a large countertop microwave and I was down the hall in the front office.  We could see each other and were carrying on a conversation, I forget about what.  I'm absolutely positive he had a few fillings in his mouth because as he was looking and talking to me his hand must have touched the high voltage diode or capacitor, discharging it.  I kid you not sparks flew out of his open mouth!  Being the trained and responsible guy I am I immediately fell to the floor, laughing my ass off.  I eventually recovered and asked him if was ok and he said yes, just scared the hell out of him.  I said, "Man, did you see sparks fly out of your mouth?"  He said no, he must have missed that.  Needless to say we both found new respect for microwaves and the awesome, dangerous, and sometimes hilarious power of the high voltage capacitor.

To learn more about your microwave oven or to buy parts, click here.


Source: Im DUMB and need help on Kitchenaid Microwave khms2040wss-0


Appliantology Newsletter: Front-Load Washer Stinkology

Appliantology, newsletter
Caressing your cranium like cool cherry blossoms, it's the green shoots of another Appliantology issue easing down into your eyeballs like the misty morning dew in springtime. Come in and have some Tranya...






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