Edited by hawgwildtours, 20 December 2011 - 01:41 PM.
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#1
Posted 20 December 2011 - 01:38 PM
#2
Posted 20 December 2011 - 02:03 PM
continuously, ?This furnace led blinks continuously ...
OR repeats a certain number of flashes ?
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#3
Posted 20 December 2011 - 02:06 PM
#4
Posted 20 December 2011 - 02:10 PM
#5
Posted 20 December 2011 - 03:33 PM
Edited by applianceman18007260692, 20 December 2011 - 03:34 PM.
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#6
Posted 20 December 2011 - 06:37 PM
1. One led flash that stays on continuously = No signal from thermostat. Turn off power and check connections.
2. One led that flashes = Furnace lockout after three attempts to fire. Must be reset by lowering it for twenty seconds and then raise it back. After one hour furnace will reset itself.
3. Two led flashes = Draft Inducer not working or shorted or failed pressure switch.
4. Three led flashes = Open pressure switch.
5. Four led flashes = open primary limit switch due to faulty wiring or bad filters.
6. Five led flashes = Sensing flame without a call for heat due to possible slow closing valve.
7. Seven led flashes = faulty flame sensor
8. Eight led flashes = faulty igniter
9. Continuous led flashing = Reverse polarity. Check wiring diagram
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#7
Posted 21 December 2011 - 06:04 AM
#8
Posted 30 December 2011 - 06:33 AM
My friend had changed the igniter instead of the sensor. I cleaned the sensor and all is well. As for the blinking light this furnance was wired with 2 thermostats for a two story house and they used two boards. There was a green led on the add on board but it was saying normal operation. Main board did not have power to it until downstairs called for heat. Thanks again for all help
Two boards for one furnace? Never seen that before.
#9
Posted 04 January 2012 - 08:42 PM
I had a customer once that had a heater problem. Every fall their previous A/C guy had to come out and replace the flame sensor. This went on for years and finally they got fed up and called me instead. I knew right away the problem once I saw the old 2-prong socket in the attic. Luckily the water heater was close by so I ran a new ground wire to a ground clamp on the cold water line and the furnace fired right up. The following fall I got a "thank you" card from this customer because it was the first time in years the furnace worked right the first cold spell.
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#10
Posted 13 January 2012 - 10:58 AM
Problem is, if anything is compromised in that small air signal to the pressure switch, the diaphram plunger pintle will not extend far enough to comletely and consistently trip (close the contacts) in the lever microswitch (mounted on one side of the pressure swith pot) to send the signal the controller (LED box) wants to see. Any interruption/failure in the pressure switch tells the Controller the Draft Induced Blower is not running (even if it is) --which is an UNSAFE condition and the entire heating cycle process comes to an abrupt halt.
So, what you've got is a weak air signal to the pressure switch, which can be caused by:
--ruptured/torn rubber hose from DIB to Pressure Switch
--tired DIB spinning at lower rpm's creating less air movement than needed
--an "air leak" somewhere in the intake/exhaust manifolds for the DIB
--a faulty and/or leaking pressure switch
I finally found a new DIB on Ebay (they're very expensive) for my Amana just like yours, but that still didn't cure the problems like you're experiencing. It wasn't until I played with bending the microswitch metal mounting tab on the pressure switch that I could affect a changed relationship of the air signal/pintle engagement at the microswitch that made the big difference. It was very tricky positioning that arc of bend in the tab just right, but after much patience and testing, I finally got it right. You have to be very careful though by bending the tab only micro-inches at a time in your trial-and-error process---too much bend and the furnance cycle gets befuddled by the sequence of the switch contact cycle.
Just don't let any appliance parts salesmen talk you into buying one of those "Adjustable Pressure Switches" if you decide to replace yours instead (it may still need tweaking anyway). The adjustables are not only junk, they never operate consistently and will confuse your furnace even more! I know...I tried one.
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