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Troubleshooting a microwave oven using the Divide and Conquer Method

Samurai Appliance Repair Man

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Electrically speaking, microwave ovens have two sections: low voltage and high voltage. The low voltage section consists of the door switches, start button, control panel, turntable motor, cooling fan, stirrer motor, and some miscellaneous switches. The high voltage section consists of the transformer (which steps 120vac line voltage in residential units and 240vac in some commercial units up to 2,000+ volts), the high voltage rectifier (diode), and the charging capacitor (which together with the rectifier doubles the output of the HV transformer), and the star of the show, the magnetron. You can see pictures of all these parts and where they're located in typical microwave ovens in these spiffy, interactive diagrams:

Detailed Countertop Microwave Oven Diagram

Detailed Built-in Microwave Oven Diagram

Lots of times, when you're troubleshooting a microwave problem, it's helpful to figure out early on whether the problem is in the low voltage section or the high voltage section because this narrows the problem down considerably. Professional Appliantologists call this the Divide and Conquer Method of Troubleshooting and it is a very powerful technique indeed. At this point, I'll turn it over to Academy Fellow Budget Appliance Repair (Willie), Professor Emeritus of Appliantology, to explain this sublime troubleshooting kata:

One way to test this is to remove the ?black (L1) power wire from the high voltage transformer, or both wires going to the the primary 110 volt side of the high voltage transformer if you can't figure out which is the line and which is neutral, (be sure to tape them safely away from touching anything).

Then turn the microwave on and it should startup and count down and cooling fan should run, just won't do any heating, (by disconnecting the high voltage transformer you have completely eliminated the high voltage system from the picture). If this works OK then you know the switches and complete control circuit is OK.

If the test with the high voltage system disabled above works, next reconnect the transformer and disconnect the two wires going to the mag tube, (make sure to mark the terminals they come off of), and make sure they are safely away from everything and give it another try. If again it works without blowing the fuse you can be pretty sure you have a bad mag tube, even if it doesn't show as a directly shorted mag tube when checking continuity from the terminals to the mag tube case.

After you've applied the Divide and Conquer Method to figure out what's wrong with your microwave oven, you can buy the parts with a 365-day return policy here ==> http://www.repaircli...rts?RCAID=24038

Source: GE Spacesaver JVM1441BH04 Microwave continually blows fuse after slamming door



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ScottEsch

Posted

Cant you simply check for continuity on the HV transformer primary side on the terminals. and secondary from terminal to ground? that seems simpler to me...

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Samurai Appliance Repair Man

Posted

7 minutes ago, ScottEsch said:

Cant you simply check for continuity on the HV transformer primary side on the terminals. and secondary from terminal to ground?

Are you saying that you would make diagnostic conclusions — one on which you would order parts — based on an Ohms reading alone?

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ScottEsch

Posted (edited)

yes... I'm basing this off of a call I had today. i'm new to this and have been a  PCM for a few yrs now and am trying to learn the correct way.  I had a GE microwave customer stated no heat. then the fuse blew.  I replaced the fuse pulled wires off of transformer and tested voltage at 120V and fuse did not blow.  

I unplugged and drained capacitor. verified diode is ok using 9v battery method, and verified capacitor checks with no continuity between terminals and body. ohm tested at 10.5 m ohms and verified the uf to match  the capacitor. everything checks.... I have continuity on the 2 primary coil terminals, and the 2 red wires going to the magnetron. But, no continuity from white wire to ground, the transformer frame or body on either terminal,  

so isn't that a bad HV transformer on the secondary coil side?  I remember watching the engineers testing them at Rockwell yrs ago like that.

Edited by ScottEsch

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