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Appliance Repair Tech Tips

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Troubleshooting a Top-Load Washer Motor that Hums and Doesn't Run


Son of Samurai

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I've got another scenario for you, taken right from the trials and tribulations of an Appliantology tech. Here's the situation: you're working on a top-load washer, and whenever you try to run a cycle, the tub doesn't move and the motor just hums.

Right away, we have a decision to make: do we go ahead and tear apart the machine to take a look at the wash motor? After all, there are a number of mechanical failures that could cause these symptoms. Maybe we should just go ahead and get our hands on it...

But wait -- what if there are easy tests we could do before we get into all of that disassembly? And guess what -- there are! Let's take a look at the schematic and see what we can do.

Screen Shot 2022-03-22 at 1.38.17 AM.png

We've got a few things going on here. First off, all of those bold, dark lines and switches are internal timer wiring and timer contacts.

Second, notice how you have three windings in the motor. This is nothing unusual. S is the start winding, L is the low speed winding, and H is the high speed winding.

So we see the circuits, but how do they actually work together? Which of those washer windings run when in the cycle, and which timer contacts are closed at the same time? For that kind of information, we look at the other page in the tech sheet with the timer chart.

Screen Shot 2022-03-21 at 11.32.39 PM markup.png

You'll notice that the numbers in the "circuit" column match up with the numbers used to label each timer contact switch on the schematic. Of particular interest to us (since this is a motor issue) are contacts 7 and 14, circled in green, and contacts 5 and 6, circled in red.

Following the row started by each of those numbers, you can see from the black boxes in the chart which switches will be closed when. Using this knowledge, we can now figure out how the circuit should look in different conditions.

For example, during spin, contacts 5 and 14 would be closed. So during startup, the circuit would look like this:

Screen Shot 2022-03-22 at 1.38.17 AM markup.png

This is the circuit if it were working properly. After a few moments of running like this, the centrifugal switch would open, removing line voltage from the start winding and leaving only the high speed winding energized.

But what would happen if, say, the contact 14 switch providing line voltage to the start winding were to get stuck open? In that case, the circuit would look like this at the start of spin:

Screen Shot 2022-03-22 at 1.38.17 AM markup2.png

Aha! If this scenario were to happen, we would get exactly the symptoms that we're experiencing. The high speed winding is getting power -- hence the humming -- but since the start winding is never energized, the motor can't actually get going from a dead stop.

Knowing this failure mode, it's a stupid easy thing to test for. All we need to do is run a cycle and check voltage at the timer contacts in question to make sure they're closing properly. If you read voltage across contact 14 (Blue to Red) = timer contact stuck open = new timer. These voltage tests can be done right from the timer, with no additional disassembly required. If your voltage tests show everything is in spec, only then do you need to disassemble to investigate further.

And in case you're wondering, a failed timer was exactly the cause of the problem the tech found in the real problem I drew this little case study from.

This is exactly the kind of schematic know-how and troubleshooting techniques that we teach in the Core Appliance Repair Training course over at the Master Samurai Tech Academy. Click here to check it out and attain appliance repair mastery.

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  • Team Samurai
Samurai Appliance Repair Man

Posted

Excellent post!

One thing to add is that once you know how to read schematics and do the Timer Chart Cha-Cha™,  it takes just a couple of minutes to figure out where you're going to make your voltage measurements at the conveniently-located timer to see if the timer is the problem. In other words, a fraction of the time you would spend disassembling the washer to get down into the belly of the beast and diddle with the motor.

"Well, I can disassemble a washer in no time flat."

Good for you, Tarzan, and way to miss the point. What about situations where the washer is in a freaky tight space installation and disassembly is a nightmarish PITA?

This post is an example of what it looks like to work smarter, not harder. A little investment in your mental skillset up front saves you tons of time on the job, increases your profits, and eliminates guesswork. 

We have a whole webinar dedicated to reading schematics and timer charts here at Appliantology. Tech members at Appliantology can watch the webinar recording here

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