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Appliance Repair Tech Tips

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Push to Start Switches in Dryers -- and Much More!

We've got quite the library of awesomely informative webinar recordings here at Appliantology -- literally days worth of it! Don't believe me? Here's a little taste. Push to start switches are extremely common technology in dryers, but do you actually know how they work? And do you know the fatal troubleshooting error that can lead you to misdiagnose them? Watch this short excerpt to find out. If you want to watch the full recording and take your appliance repair skills to the next lev

Son of Samurai

Son of Samurai

Would you Troubleshoot this Washer Motor Problem the Right Way?

Do you know the most efficient way to troubleshoot this washer motor, or would you go through unnecessary disassembly? Watch this webinar excerpt to find out. This is just a short excerpt of a webinar that's packed with even more vital info on how to maximize your service call profitability through solid troubleshooting techniques. Click here to watch it now. This and 50+ hours more of awesome webinar recordings are available only to our premium members at Appliantology.  

Son of Samurai

Son of Samurai

Quick Tips for Reading Unclear or Ambiguous Schematics

Sometimes, the schematics that manufacturers give us aren't as clear as we would like them to be. Take this refrigerator, for example: There are a few confusing things going on with this schematic, but we'll start with the part I've circled. What is that rectangle? It's drawn with the same lines as all the wires, and we're seeing connections going directly to it. There's no label anywhere calling it out as a discreet component. Could it be that that rectangle really is a loop of wire

Son of Samurai

Son of Samurai

When Ohm's Law Doesn't Apply...

Ohm's law, meaning the set of simple equations that define the relationship between voltage, current, resistance, and power, is an essential tool for appliance techs. Not only is it the cornerstone of understanding electricity, but it's also an invaluable troubleshooting tool. This said, there are some loads to which the simple form of Ohm's law doesn't apply. The simple form of Ohm's Law only takes into account real resistance (ohms) but does not consider other ways that electron movement can b

Son of Samurai

Son of Samurai in Tech Talk

How do Surge Protectors Work?

I've seen a few guys around the forums ask the same question: are surge protectors (also called surge suppressors) safe to use on refrigerators? Best I can figure, this question comes from folks mixing up surge protectors with AFCIs and GFCIs (you can click here to read about how those devices work). But it speaks to a general ignorance of how surge protectors work. Well, why don't we fix that? The reason surge protectors exist is to block voltage spikes -- those are large spikes in th

Son of Samurai

Son of Samurai

How to Never Get Tricked by an Open Neutral Again

Here's the situation: the tech has a Maytag dishwasher with no lights, no life, no nothin'. With a multimeter on LoZ, the tech has already checked the following with reference to ground. Here are his findings that he reported: Seeing that there was a solid 120 volts to the board and no operation, the tech concluded (with the aid of a few ohm checks across the control board) that the board was the culprit. He replaced it, and... Still nada. How could such a seeming slam-dunk

Son of Samurai

Son of Samurai in Tech Talk

Happy Thanksgiving 2020!

Happy Thanksgiving to all the Appliantology Brethrens! I'm thankful to be part of a community of such sharp techs who are always willing to help each other out. Here's hoping you're popping open a cold one with the family and enjoying the things that matter most.

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A Real-World Example of How to Troubleshoot Multi-Board Configurations

In our latest workshop webinar, we cultivated the much-desired skill of troubleshooting appliances with multiple control boards. Topics included: Using the schematic to form your troubleshooting strategy Identifying inputs and outputs Making meaningful measurements and understanding what their results mean ...and much more! Want to learn this stuff for yourself? The full webinar recording is available right now to premium tech members of Appliantology. Click b

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Son of Samurai in Tech Talk

Control Board Troubleshooting: Identifying EEPs for Convenient Testing

We had a great webinar this past Sunday all about troubleshooting a Thermador wall oven with a cooling fan that wouldn't run. Lots of vital tech know-how covered in this one, like how to structure your troubleshooting flow, identify loads and switches on schematics, and perform useful and meaningful tests that will lead you to the correct solution. In this short excerpt from the recording of that webinar, we talk about using the schematic to identify EEPs for your testing -- no unnecessary

Son of Samurai

Son of Samurai in Tech Talk

What is the Purpose of this "Signal Transformer"?

Say you're working on the cooktop of a Frigidaire gas range, and after chasing some wires, you find that this component is in the circuit, right after the power comes in from the outlet: The label calls it a "signal transformer", but what is the point of this device, exactly? Well, as with most circuit mysteries, the schematic will give us some more insight... How odd -- a transformer that, seemingly, doesn't do anything. You have 120 VAC going to the primary, and 120 VAC c

Son of Samurai

Son of Samurai in Tech Talk

How to Read Timing Charts with the Timer Chart Cha-Cha

Ever looked at a timing chart and been mystified by how to decipher it? Or maybe you're looking at the schematic, and you can't make heads or tails of which switch is supposed to be closed when during a cycle. If timer charts have ever given you trouble, then this is the video for you. In less than 10 minutes, we'll show you how to read a timer chart, correlating it with the actual steps of the cycle, and then identifying how it relates to the state of the switches on the schematic. Give it

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Son of Samurai in Tech Talk

Prediagnosis: How a Real Tech Prepares for a Service Call

Here at Appliantology, our primary mission is to support appliance repair techs in performing prediagnosis: the method of performing as much troubleshooting as you possibly can before setting foot in the customer’s home. Prediagnosis is the biggest factor in increasing FCC (First Call Complete) rates, and the higher the FCC rate, the higher your company's profitability. So how exactly does one prediagnose, and how does Appliantology help with that? Well, let's walk through the journey of an

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Son of Samurai in Tech Talk

4 Essential Tips for CSRs

There are many standard items a CSR should collect from the customer (name, address, contact information, type of appliance, etc.), but I'd like to focus on the key features of a good service ticket that may be overlooked by some. If you make sure to follow these tips, you'll set your techs up for the easiest prediagnosis and best service calls possible. 1. Collect a valid model number A model number is essential for a tech's prediangosis. Without it, he cannot get the correct in

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Son of Samurai in Tech Talk

Understanding Superheat and Subcooling with the P-H Diagram

If you read my previous post about sealed system basics, you know that understanding the thermodynamic states of refrigerants (saturated, subcooled, and superheated) is essential to sealed system troubleshooting. In that post, I explained these states in terms of a simple pressure-temperature table. While that keeps things simple, it doesn't really give you a strong visual and mental model for how the refrigeration cycle works thermodynamically. That's why we're going to spend this whole po

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How to Identify DC Power Supplies in Appliance Schematics

While all appliances use the same fundamental technology, their manufacturers often talk about them using different terms. Let's talk about DC power supplies and how not to get tripped up by the different terminology used there. First off, the very basics. Just like in AC, any DC circuit needs two legs: the voltage supply, and the return. The return is called Ground in DC. Don't let that confuse you -- DC ground is NOT AC ground-- they are electrically distinct and separate. Ground is to DC

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Son of Samurai in Tech Talk

Avoid These 4 Mistakes When Troubleshooting a Dead Appliance

When you're working on an appliance that's DOA (no lights, no response from the UI), your first troubleshooting priority is to identify where the power supply is missing. Is it just the UI that's not getting power? Or is the main control board not getting power? Is there even power at the outlet it's plugged into? These are the questions you need to answer before anything else, and you're going to answer these questions by taking measurements with your meter. However, there are right a

Son of Samurai

Son of Samurai in Tech Talk

Why You Can't Troubleshoot a Sealed System Without Knowing Thermodynamics

You can't get around it -- you've got to understand at least the basics of thermodynamics to troubleshoot sealed system problems. Let's say you're working on a two-compressor R134a refrigerator -- completely separate sealed systems for the freezer and the fresh food compartment. Two evaporators, two compressors... you get the idea. You're experiencing an issue where the FF is always too cold. Say, 20F or so. All the other components seem to be in spec, so you put a gauge on the low side of

Son of Samurai

Son of Samurai

What is Ghost Voltage?

Ghost voltage is a term that you'll hear used in tech circles, and often incorrectly. Ghost voltage is the name of a very specific phenomenon, but I've seen it used variously to refer to failing under load, high resistance connections, and even simple open circuits. What does it really mean? What we call ghost voltage is transient, seemingly sourceless voltage. It does, of course, have a source. You know how when current flows through a conductor, it produces a magnetic field? Well that mag

Son of Samurai

Son of Samurai

Pop Quiz: What's Wrong with This Defrost Drain?

If you cracked open a freezer and saw the defrost drain looking like this, what would be your immediate reaction? Do you see what the problem is? Take a closer look... Have you figured it out? The deal with this defrost drain is... There is no problem. This is a clear, perfectly normal-looking defrost drain. You can see a little evidence of some water pooling and freezing, but the amount is well within acceptable limits. Based on a visual inspection, there is no issue

Son of Samurai

Son of Samurai

Follow These Two Rules for Successful Part Replacement...

When it comes time to perform the repair and install a new part, the last thing you want is a surprise throwing a wrench in your plans. All the unexpected twists and turns should have already been dealt with during your troubleshooting. Ideally, performing the repair itself should just mean doing as little disassembly as possible, installing the new part, and collecting your repair fee. While there will always be unforeseen problems every now and then, there are a couple rules of thumb to a

Son of Samurai

Son of Samurai

Bubble, Dew, and Glide in Refrigerants

To follow along with this blog post, you should go ahead and download the refrigerant slider app called "Ref Tools" to your smartphone (don't worry, it's free!). It's the one developed by Danfoss. I'm going to be referencing a few features of that app as I explain some properties of refrigerant, so go ahead and familiarize yourself with it. It's a great tool to have on hand regardless, since it lets you painlessly calculate superheat and subcooling in sealed systems. Got it? Good. What I wa

Son of Samurai

Son of Samurai

What Does "Split-Phase" Really Mean in Motors?

You're probably familiar with the term "split-phase motor", but do you actually know what it means? That's exactly what we'll dive into in this post. The whole trick with motors on single-phase, standard household power is how to get them going from a dead stop. Once the rotor is spinning, it'll keep going happily as long as power is applied to the motor winding. But without a little engineering, single-phase power won't get a motor spinning -- it'll just hum and twitch in place. The t

Son of Samurai

Son of Samurai

BrandSource Partners with Master Samurai Tech Academy for Tech Training

Team Samurai has been training appliance techs at the Master Samurai Tech Academy for over 6 years now, and helping out repairmen on the web for far longer. Mr. Appliance has already used our online training for 4 years to make their techs the best they can be. Now, BrandSource has teamed up with us, too! BrandSource is a non-profit buying group for independent retailers of furniture, mattresses, electronics, and, of course, appliances. They help the little guys by negotiating better prices

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Son of Samurai

The Anatomy of a Gas Dryer Valve

Ever wondered what the inside of a gas dryer valve looks like? And what's the purpose of having two separate valves in one component? What about those mysterious "safety" and "booster" coils? All of these questions are answered in this short excerpt from one of our many in-depth technical training webinar recordings. Give it a watch and, if you want to see more, click here to watch the full recording. This and dozens hours more of technical education are available only to our premium member

Son of Samurai

Son of Samurai

Identifying Power Supplies on a Samsung Control Board

See if you can identify two things on this Samsung dishwasher schematic: 1. Where does the control board receive line and neutral? 2. Where do the sub-control boards get their DC power supply? The answer to the first question can be found easily enough, if you have a little schematic reading experience. But it's a bit trickier for those who don't have as much practice. For one thing, line and neutral aren't explicitly labeled. Just wire colors are given, but fortunately

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Son of Samurai in Tech Talk

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